hot medical waste disposing machine, Operation Condition: 8-16 hr/ day Control: Built-in data recordingOperating temperature: Incinerator /Primary Combustion ChamberPrimary Chamber: 900 – 1200 0C Type: continuous loading, Top LoadingCapacity/Burn rate per hour: 250 -300 kg/hr Material:External- 3 layers Internal lining: a fire proof material of pre-fired refractory bricks with Aluminium lining, resistant to corrosive waste or gas and to thermal shockSecondary Combustion Chamber:Type: horizontal/verticalTemperature: 1200- 1300 oCResidence time of gases : >2 secondsAsh Residue: <5% of original waste sizeAsh Handling System: Both Automatic and manual removal of Ash. Must ensure removal/treatment of hazardous remnants of ashFlue gas treatment system : Capable of treating the flow of flue gas as the incinerator is operating at its maximum capacityAuxiliary device: Water level gauge, pressure sensor, PH sensor..etc Auxiliary device: Fuel cut-off deviceWaste feeding mechanism: Automatic pneumatic/hydraulic waste loading system or conveyor belt , capacity 650-800 L at a time Chimney (Stack):Type: Vertical typeheight:>7 meter’Material: Fireproof cast, stainless steelOUTPUT: GAS- SMOKELESS,ODORLESS ASH -Max <5% of original waste sizeReduction of Pollutant gas SO2, HCL, HF and line particulateEmission standard:WHO/ EuropeanTest report for emission testing provided?Heat exchange mode: Automatic Accessories: All standard accessories for incinerator, including but not limited to loading system, heat exchangers, pollution control system, ash removal system, including ladder and oil tanker (2500litre capacity).Operating Environment: The incinerator is capable to operate at the altitude of 2400mt above sea level. (according to the site conditions)Power Requirement:220 Vac single phase or 380 Vac three phase 4 wire system 50HZ Installation Testing and Commissioning : to be conducted by certified or qualified personnel. Supplier shall provide the following documentation User (Operating) manual in English. Service (Technical / Maintenance) manual in English. Certificate of calibration and inspection from factory. Fast moving spare parts: Supplier is able to provide fast moving spare parts with quantities as described in the price schedule or their equivalent. Training: Supplier is able to provide training on operation, management and maintenance of incinerators. Warranty Comprehensive warranty for minimum 2 year. Maintenance Service during Warranty Period During warranty period supplier must ensure, corrective/breakdown maintenance whenever required. Supplier has a local agent or branch office in Ethiopia (please indicate the name and contact details of the agent) Supplier provides labor, lifting equipment and tools needed for the installation, testing and commissioning of the incinerator. The supplier will be responsible for the safety of its staff, workers and laborers during the installation, testing & commisssioning Able to provides all necessary information that would be used as an input for preparation of floor (platform) and room for the incinerator to be supplied such as the following; Lay outs (drawings) and pictures of the incinerators to be installed Length, width and height of incinerator, Area (length x width) for the floor (platform) and Length, width and height for roofing, for each type of incinerators to be installed Needs during the transport, installation, assembly, commissioning and operation of the equipment in terms of access points, available space to operate (inside and outside of the room), ways to get to the site where the equipment will be placed or any others. ; Technical Specifications (fuel consumption rate, weight, anchoring system, support points, etc.); Chimney specifications to be used for the roof design ( size, support needs, insulation); Considerations related to operation and Maintenance, for e.g., minimum available area to perform routine maintenance tasks and replacement of key parts that need to be changed more frequently; Any consideration/need of the incinerator while being operated that might impact the design of the room/shelter where it will be placed.Other important information to be considered that can influence or impact the designing and building processes of the infrastructure for the incinerators, for example area dimension for other accessary parts like fuel tanker storage, if applicable, etc…. Delivery time (DAP, Addis Ababa) in weeksName of manufacturer including website of the manufacturer &/ supplier & country of origin
Controlled air medical waste incinerator designed for incineration of bio-medical waste generated at a blood-processing center. The waste to be treated mainly includes bio-waste (i.e. bodily fluids), infectious and hazardous waste such as syringes, needles, and other medical waste (i.e. silicon rubbers, plastic, textiles, papers, packs, etc.) Operational Specs Physical SpecsCombustion Chamber Volume (m3) 8.80m3 Burn Rate* up to 1,500kg per hour Average Fuel Consumption 65 kg per hour or more (7 diesel burners) Operational Temperature 850 – 1320°C Gas Retention in Secondary Chamber Large secondary chamber Temperature Monitoring Yes Average ash residue (%) 3% Thermostatic Device Yes 1000l diesel flue tankVenture gas scrubberHydraulic Ram Feeding SystemDiesel Powered Large Incinerator Minimum Specification Required Standards1) Bidder or Manufacturer ISO 9001 Certified2) Respecting international emission standardsElectrical characteristics3) A 230V, 60Hz single-phase electrical source.4) Protections against over-voltage and over-current line conditions.5) Compliance with applicable Ghanaian standards and regulations.Operational characteristics6) Two-stage incineration with dual chamber combustion7) Burn rate: 15 – 20 Kg/h8) Capacity: not less than 130 L9) Concentrations of most pollutants in stack gases below detection limits10) Diesel fuel11) Electronic system control12) Easy to operate and minimal training13) Any accessory or dedicated device necessary to the proper functioning and utilization of the equipment included PLEASE REFER TO BROCHURES ATTACHED FOR DETAILED SPECIFICATION
10.A ready built fabricated room shall be supplied for housing the incinerator. The room will be designed in such a way that free space is available on all sides and heat radiation kept at minimum and giving the operators an easy workable environment and ventilation. The materials will be sufficient structural thickness of mild steel angles neatly coated with metal primer and epoxy paint to withstand sea corrosion Smoke less burner unit with all accessories:-Oil flow rate range (100-2500) B/D.-GOR range (200-1000) SCF/D.-API range (14-30).-AIR supply: pressure (50-150) psi, flow rate (350) ft3/min.-Water supply: maximum pressure (300) psi, flow rate water (1800) B/D.-Pilot light: propane gas or gas & oil.-Ignition: supply (400 V, 3 phase +N +T, 50 Hz) & (work at 55 c).-Rotation device: one swivel joint allowing rotation of (75) each side of boom center line.-Connections: (oil 2 in-L.P.) & (air 2 in-L.P. equipped with WECO hammer union fig. 602 – (water 2 in-L.P. equipped union fig. 602). -Pilot gas 1/2 in-L.P. • Installing a readymade concrete base (Precast) with Height 30 cm above the ground and 20 cm below the surface of the earth. • The dimensions of the base are increased by (2 meters) from the edge of incinerators • The rest of the accessories in all the trends even allows the worker directly feeding and maintenance work, cleaning and move easily taking into account the tendencies of the base toward the door for drainage of water.• The floor coating must be high-quality epoxy paint.• Install anti-rust and heat Umbrella of brick and steel (pyramid shape) of (5) meters height above the ground which installed with the edge of the concrete base by thick galvanized columns • This umbrella Cover the site furnace and allow bringing the chimney• The site is surrounded by an iron fence (sheet metal) 3 meters height from the surface of the earth in order to protect the incinerators from dust storms • The iron fence must have a 5 meters Width gate • Automatic anti-rust and heat electrical circuit must be provided • The furnaces are highly efficient, emissions-free, safe, and environmentally friendly and have capacity of not less than 3,000 kg of materials and the rate of burning at least 400 kg / h• The method of feeding the furnace through a side slot or from the top and the emission of the smoke is completely prevented.• a furnace Must have two rooms, one of them is the main room of not less than the “5” stoves to the process of burning materials and other secondary room of not less “2” stoves to burn resulting gas from the first process as well as the chimney• The main component of the body of the furnace is stainless steel box, the thickness of not less than 7 mm with a layer of zinc phosphate plated with aluminium reflector to heat• the thickness of the door of 150 mm and a hardness of not less than 170 kg / m 3 to be burnt, automatic comprehensive remote system.• Furnaces must be destructive enough to burn and incinerate the material which mentioned previously • furnaces must have certificates are supported global enterprises and government competent for environmental protection In the country of origin or the General Presidency of Meteorology and Environment Protection in Saudi Arabia• The oven can work for 24 hours so as to allow for the burning of materials for a period of not less than 12 consecutive hours and the remainder for cooling and provides full fuel tank with a capacity of 1000 L to turn on the oven.• Must have an automatic ignition and diesel is used• a furnace has the ability to withstand extreme temperatures up to “130o c And also, it guarantees continuous operation of which can be utilized for 24 hours with the ability to remove residues during the work of the oven, Insulating layer of calcium must be present in the rooms with Thickness not less than 50 mm and a wall thickness of 100 mm • Isolation of burning room: the space between the walls must be of the “stainless steel”. In addition, burn room must fill with Thermal insulation material.• Ensure that the combustion of materials emitted in the secondary room should be at least two seconds period and the room is lined with high-density ceramic fibbers• Incinerators must contain a system for processing (purification) gasses before emission of the smoke.• Incinerators must have the capacity of self-cooling after the end of the daily operating period.• Incinerators must have chimney not less than “4 meters” height from the surface of the oven, also, it must be thermally insulated and non-rust able, and must also be removable, installation and tide default.• Electrical capacity required “220/ 380-volt “60 hertz• Incinerators must be fitted with a control panel of the electronic keys to monitor all the necessary indicators of activation keys, as well as start-up and switch off so as to be isolated inside a metal box with the presence of the following:Alarm Sensor in the event of (crashes “burner” or purification device or heat leakage or internal connections and wiring)Monitors for the temperature of the roomsAerosols Filter indicators/ monitorsRoom temperature sensors Indicators for furnaces and index overloadTimer for Extinguish the oven automatically depending on the time required. • All equipment must be highly resistant to external conditions such as high temperature (50oc) • All doors must have special lock are not allowed non-persons appointed to work.• Providing fire extinguisher for each site with a capacity of 10 kg at least9.Metal fuel tank from black steel (capacity not less than 2500 litres) and shall be installed at the incinerator Room. The tank shall be provided with all necessary fittings including fill, vent, drain and overflow line, level indication and access for inspection and maintenance. Level switches shall be provided for the following services. (a) Low level alarm (b) High level alarm (c) Low level start of transfer pump (d) High level stop of transfer pump
Size: 940 x860x2700 mmMaterial: STAINLESS STEEL STACK, REFRACTORY CONCRETE LINING SPECIAL INSULATION MATERIALWith burner: 15 C 20 KWTemperature: PRIMARY CHAMBER = 800°C AND SECONDARY CHAMBER = 850 – 1200° CSufficient heat generation for secure and complete combustion 600-800 °C in the first chamber and >1000 °C in the second chamberEasy transportation on standard EURO-pallets Constructed in a modular fashion easy on-site movement and assembly with a minimum of equipment and technical skills;For the destruction of problematic waste like sharps, amputates and body parts, wet or moist matter; Off-gas quality: moderate smoke emissions during one quarter of the total incineration time; no visible emission during three quarters. AS PER INTERNATIONAL STANDARDS The remaining ash approximately 5-10% in weight and below 1% in volume of the original waste AS PER INTERNATIONAL STANDARDS Chimney height at least 5 m above the incinerator 5m ABOVE FROM THE GROUNDTemperature resistance of the lining at least 1,200 °C
Secondary chamber gas residence time shall be minimum 1 second at 1050 oC.Primary Chamber:Type: Static Solid HearthMaterial of Construction: Mild Steel, 5mm thickRefractory thickness: approx.115mm thickMaterial: Refractory bricks confirming to international standard.Temperature resistance: 1400 oCInsulation thickness: approx.115mm thickMaterial: Insulation bricks confirming to international standard.Waste Charging: Manual & Automatic waste charging.Ash Removal: Manual/automaticSecondary Chamber:Type : Static Solid HearthMaterial of Construction: Mild Steel, 5mm thickRefractory thickness: approx.115mm thickMaterial: Refractory bricks confirming to international standard.Temperature resistance: 1400 oC.Insulation thickness: approx.115mmMaterial: Insulation bricks confirming to international standard.Waste Charging: Manual & Automatic waste charging.Emergency Stack:Type: cylindrical, top mounted on venturi ejector.Material of Construction: Mild Steel, 3mm thick.Refractory: 75mm thick castable.Insulation: 25mm thick castable.Quencher:Material of construction of outer body: Mild Steel refractory lined from inside.Shall have water circulation system with centrifugal pump.It shall have to reduce flue gas temperature before venturi scrubber.Shall provide pump motor of suitable capacity.Air Pollution Control Device C Venturi ScrubberType: High pressure jet type.MOC: Stainless steel C 316L.Temperature at the outlet: 78-80 oCScrubbing Media: Water with 5% causticRe- Circulation Pump for Venturi ScrubberType: CentrifugalApplication: PP/SSPiping : PPRDroplet Separator & Re-Circulation Tank (Integral)Type: CyclonicApplication: To separate water droplets from flue gasesMaterial of Construction: Mild Steel Rubber lined 3mm thickI.D. Fan:Type: High pressure centrifugalMaterial of Construction: Stainless steel 304, impeller and mild steel rubber lined castingDrive: BelCombustion Fan:Type: CentrifugalModulation: Manual damper controlMaterial of Construction: Mild SteelDrive: Direct drive
1.A chamber of post combustion of gasesA burner of combustion of gases,A device of injection of air allowing a total re-combustion of gases,A device of air inlet of cooling of waste gases,A sheath of evacuation of the gases burnt,Carcass in strong sheet steel with support of connectionComposition of the refractory;Refractory concrete:Thickness :>150mmNature: 65%% of Al203Insulate in fibrous panels:Thickness: >85mmNature: CalciumBurner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.A secondary injection of air to ensure perfect oxygen content.2.A control box ensuring the complete cycle of combustion.3.Fan:Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle.4.Controls and regulations:Control box watertight to dust, including:A switch circuit breaker for each engine (ventilators and burners).A timer with adjustable temporization for the regulation of each burner.A regulator with digital watching for the temperature of combustion.A regulator with digital watching for the temperature of post-combustion.Electric box.5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing.6.Process filtering system: scrubber to be mentioned as optional7.Emission standards compliance: BS 3316 or equivalent standard8.Capacity to treat plastic: not less than 40% by weight9.CE manufacturing compliance: BS EN 746-2-1997
SPECIFICATIONS OF THE MEDICAL/BIOLOGICAL WASTE INCINERATOR It should be a three chambered incinerator The load capacity of 250 kg The housing for the incinerator should be able to withstand the temperatures and other operational requirements. The chimney should have a strong refractory lining of special type of cement to withstand temperatures more than 1200oc. It should have a strong base for the machine to keep it stable, firm and secure during its operational lifespan. The primary (combustion) and the secondary (scorching) chambers to be fitted with burners for effective combustion. In the third chamber, scrubbers and precipitators will need to be installed as pollution control equipment before emission of gases into the atmosphere. A system for continuous emission Monitoring and Environmental Monitoring. A mechanism with which to treat the waste water before discharge into the sewerage system. Temperature control and monitoring devices (probe thermometer) should be availed to ensure that the right temperatures are attained in the chambers during operation. Motor (fans) sufficient to induce enough air into the combustion chambers and direct the gases towards the flue 9 chimney). High power electricity and emergency generator connection for automated ignition purposes. The chimney should be tall enough and be at least one meter above the tallest building in the vicinity. The fuel tank (industrial diesel) to be constructed next to but out side the incinerator housing for security purposes and to prevent fire hazards. Capacity of 250. Other Requirements Training of all the personnel involved in health care waste (HCW) management. The Automatic Feeding system of the Incinerator Automatic waste loading mechanism with conveyor belts. These will lead the waste into the first primary chamber. An Automatic bottom ashes discharge system.
Smart Ash Incinerators 1. Size requirement for the incinerators is that the unit works with a 55 gallon open ended steel drum. 2. The unit should operate wit. no fuel and use only 120V or 220V electricity for the blowers. 3. The unit should be capable of burning oil contaminated wastes and medical wastes with a moisture content of 0-15%J 4. Each unit should come witH two steel drums, so that a spare drum is available. Spare Parts Option If there are any vendor suggested spare parts , that list and price should be included as an option in the offer. Waste electrical or electronic appliances or assemblies, including printed circuit boards, containing toxic material and/or heavy metal and/or emitting low radiation. Used battery cells: Dry battery, UPS battery or other types, unsorted waste batteries/ battery cells, containing materials that are hazardouy. Used lead-acid batteries: Waste lead-acid batteries, rained/un-drained, and whole or crushed. Hazardous medical waste: Clinical and related waste, arising from medical, nursing or similar practices and waste generated in clinics during the investigation or treatment of patients (bio hazard). Expired drugs, solid: Waste pharmaceuticals, drugs and medicines, including sensitive medicines. Expired drugs Iiquid: Waste liquid pharmaceuticals, different type liquid chemicals for treatment, medical grease, and paraffin based xpired medicines. Expired and/or contaminated fod: Spoiled fresh food or unusable MRE’s (Meal Ready for Eat – dry food) Onsite Training and Assem Option for Industrial Incinerators I. The bidders should includ 1a price in their offer for training in a central location ( Goma or Bukavu) approximately 15 staff in the operation and maintenance of the equipment.
Operating period Anticipated daily period 8 hours Maximum operating period 12hours Chamber Should be refractory lined to the following standards, hearth and lower section of chamber walls. Hot face materials Super dusty firebricks Limiting continuous service limit 1500°c Thickness 100mm Thermal conductivity 1.3W/mk Insulation Calcium silicate Limiting continuous service limit 1000°c Thickness 25mm Thermal conductivity 0.095w/mk Chimney/stack Should be manufactured from refractory lined mild steel or high quality air cooled stainless steel. The chimney/stack should have a minimum height of 10 meters above ground level Ignition burners Fully packed oil type complete with electric ignition and flame failure controls wired with continuous running fan and complete with all valves, fan and motor Maximum rating : at least 450kw/hour Burner: arranged for on/off operation Maximum consumption : at least 6litres per hour Average consumption : at least 3litres/hour After burner Fully packed oil type complete with electric ignition and flame failure controls wired with continuous running fan and complete with all valves fan and motor. Maximum rating : At least 450kw/hour Burner: arranged for on/off operation Maximum consumption: at least 9 litres/hour Average consumption: at least 4.5 litres /hour Flue gas treatment Should have particulate remover (scrubbers) Electrical supply Single phase 220/240v a.c,50/60hz Documentation Operation manual 2 sets Service /maintenance manual 2 sets
The waste will be reduced by 90~95% to leave 10 -5% ash 2.4 Quality/Environmental Standards NEMA ACT (EMCA) 1999 BS3316 2.5 Operating Period Anticipated daily operating period 8 hours Maximum operating period 12 hours 2.6 Chamber Should be refractory lined to the following standard; Hearth and lower section of chamber walls 2.7 Hot face material Super duty firebrick Limiting continuous service limit 1500°C Thickness 100mm Thermal conductivity 1.3 W/mk 2.8 Insulation Calcium silicate Limiting continuous service limit 1000°C Thickness 25mm Should be manufactured from refractory lined mild steel or high quality air-cooled stainless steel. The chimney/stack should have a minimum height of 10 meters above ground level. 2.10 Ignition Burners Fully packaged oil type, complete with electric ignition and flame failure controls, wired with continuous running fan and complete with all valves, fan and motor. • Maximum rating: at least 450kW/hour • Burner: arranged for on/off operation • Maximum consumption: at least 6 litres/hour
Pig corpses / stray dogs and larger animal carcasses – Load capacity in the range of up to 300 kg / Burn rate approx. 50 kg per hour Temperature Controlled Burner. Incinerators to be designed to meet the Norms of Pollution Control. Technology: Heavy-duty casing, to be a quality, rugged, reliable, economical Incinerator with relevant control, easy to operate and self-contained. Units to be pre-assembled, pre-piped, pre-wired & tested before Transport / Export The supply will comprise the special equipment for effective medical / clinical waste management as mentioned above for a new private environment management company with operations in West and East Malaysia; Indonesia and Thailand to carry out those professional services in order to comply with the safe disposal requirements for clinical and medical waste in the region and to meet the higher technical standard in this particular field. 1.Burning rate: 250 Kg/hr. 2.It should be able to Operate not Less than 10 hours/day 3.This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc… 4.Design Specification: Types A, B, C, D, and E of medical waste 5.“PYROLYTIC” combustion, by controlling the gasification of waste. 6.The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings. 7.It should be able to reduce the volume of wastes by 98%. 8.It should be able to hold emission in the second burn with gas residence of not less than 2 seconds. The incineration should be completely free from visible smoke as well as offensive odours. 9. The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg The Temperatures of combustion: Minimum will be 850oC and max 1400oC Post combustion: >1100oC. 10. The Internal diameter of the Chimney: Ø 400mm² and its height: 8 Meter 11. The Volume of the combustion chamber: Not Less Than 2.3 M³ 12. Burner operation should be Automatic On/Off 13. Fuel : diesel, LPG, Natural Gas, Bio fuel 14. The supplier must provide necessary information for the best of the installation
Features: Smoke and smell free High Temperature , refractory lining with excellent heat retention Quick heat up time Must have a secondary chamber Constant run fan Temperature monitoring Thermostat Control Technical Specifications Capacity: approx. 0.20 m3 Fuel consumption: 5 litres /hour Diesel Oil Min Operating Temp: 900oC Max Operating Temp: 1350oC Residence Time: 2
one line incinerator for the destruction of hazardous medical waste. Incinerator capacity of destruction of 350 kg/hour, calorific value of waste will be 13-25 MJ/kg [3,500 kcal/kg] and maximum heat capacity 1,225,000 kcal/hr. Incinerator destruction capacity will be 8.4 tons/day and operation time will be 24 hr./day. Waste will be through automatic feeding system into the incinerator. -The temperature will modulated in varying flow and percentage in oxygen, combustion gas is re-burned in the re-combustion[secondary] chamber at a temperature of minimum 1,100 C during 2 seconds. Control panel will be fitted with a functional synoptic view showing the operating situation of the whole incinerator and controlled by DCS/PLC system. Gas treatment system will respect the EE standard [Directive 2000/76/EC-4/12/2000. TOC of slag and bottom ashes will be less 3% of the dry weight. Installation will be completely free from visible smoke. Incinerator will be designed as a Packaged unit, having electrical connection pre-wired and final pipes in place. Incinerator will have automatic de-ashing system with upward direction. Incinerator will have flue gas treatment system inclusive [emergency by-pass stack, gas cooling system, two reactors and particulates filtering system] and guarantee of emissions out of incinerator. Training of AKU staffs at site. Site may be inspected and examine existing ATI machine, capacity 150 kg/hr.in 24 hour operation. Existing infrastructure space is available in basement, 100’ Length x 30’ wide x 20’ Height for 2nd Incinerator. Existing chimney length is 12 meter, and width is 24”dia. We plan to build a incinerator plant with 3 units of incinerators at the capacity of 500kg per hour each. Together with other facilities like operation office, store, space to clean waste containers and 3-4 worker living quarters. It is very much appreciated that if you can provide us a draft M/E drawing plan for the above facilities with 3 units of 500kg/h incinerator setup. The incinerator must comply with ” Technical Standard NTON 05-015-02 Management and Solid Waste Disposal Hazardous co go ” , in addition to meeting international standards functionality standards for new stationary sources and emissions from the Environmental Protection Agency United States ( Environmental Protection Agency EPA ) Incinerators Medical and Hospital infectious waste ( HMIWI its acronym in English ) and the standards of the World Health Organization (WHO ) . According to point 18.104.22.168 of the NTON 05-015-02 incinerator must have the following: ” Incinerators equipped with a camera primary and a secondary combustion , equipped with burners capable of achieving complete combustion of waste and widespread destruction of harmful and toxic chemicals (dioxins and furans among others) , attached to the solid waste bioinfectious . a) primary combustion chamber , it requires a temperature of 800 ° C and one hour dwell to be destroyed waste produced ash and gas , including dioxins can generate cancer is found . b ) In the secondary combustion chamber must reach temperatures around 1,100o C and must be operated with a residence time of the flue gases of a minimum of two seconds. To treat gas flow and entrained particles , before being released into the atmosphere , should be added towers chemical washing , cyclones , filters . “ The incinerator installed must comply with the design to ensure the destruction of all hazardous , biological , industrial waste and others. Combustion ” PYROLYTIC ” allows control of the gasification of waste and avoid significant release of black smoke and fine powder during loading . It also allows , regular and complete combustion of the waste.
Combustion efficiency of ?99.0% Suitably designed pollution/emission control devices such as scrubbers, filters or electrostatic precipitator installed/retrofitted Double chambers, with combustion retention/ residency time of at least two seconds in the second chamber Feed rate/load capacity of ?1000kg and /or volume 1.5m Burn rate ?300kg/hour Attaining high temperature ?1200C Quick heat up times Constant run fan Diesel operated, with fuel consumption of ?12litres//hour Fitted with temperature controller/Monitor and thermostat control Constructed with heavy-duty material (e.g. anodished steel) with highly durable refractory cement lining (10cm or higher width preferable) High burn rates of at least 500kg per hour Easy installation and maintenance installation manual/DVD provided The desired Load capacity should be 1,000kg or 1.5 cu. m (volume), and Burn rate of between 300 500 kg/hour.
private and public sanitary and industrial establishments in our country, at aim to treat all kind of medical, hospital, veterinary and industrial wastes by Incineration Process. So, we’re interested with your Incinerator plants, and we’d like to get quotation and key features description of different capacities of your Incinerator plants, concerning: small models (5 – 25 kg/hr); medium models (25-50 kg/hr) and big models (50-100 kg/hr) and plus. 1. Burning Rate 50-120kg/hr 2. minimum operating temp 850degrees cel (primary combustion) 3. Max operating temp 1450 degrees cel (afterburner chamber) 4. Secondary Burning capacity compulsory 5. Density Insulation 20mm high 6. Refractory casting Minimum 65mm 7. Heavy duty refracting lining to withstand 1500 degrees cel. 8. Average burn out time: maximum 3.0 hrs 9. Fuel Type Diesel 10. Fuel Consumption in L/hr 11. Residence time in secondary chamber 2 sec 12. Residue ash post 100kg max. 3.8kg 13. Installation period maximum 7 days Capacity 100 kg/hr of waste containing up to 85% moisture The fuel tank will be located annexed to the dugout roof incinerator in a bund and have the following characteristics : Capacity: 1,200 liters Made of sheet steel for simple wall installation cubeto Output for ventilation diameter 1 ” Pressure gauge and filler cap Meter and level switch The incinerator has a consumption of 16.2 liters of diesel hour to burn waste generated operation 10 hours a week expected in two burning , so that autonomy will be 7.5 weeks . The reservoir will have an outlet and an inlet for return. Pipes for oil will drive the black steel pipe with longitudinal electric resistance welded 3/4 ” DN 20mm diameter . In the tank outlet pipe retainer debris filter , with aluminum body is placed , aluminum cup and stainless steel sieve with holes 100 microns in diameter . Two combustion chambers Two fully automatic, oil fired, pressure jet burners Panel board Diesel tank of capacity 250 It. with 2 diesel pipelines, filter and valve.
General wastes produced on a daily basis include paper, plastic, organic materials, boxes, plastic containers, leaves, etc; Total waste produced per day: 10-12 tonnes; Hours of Operation: 10 hours a day; Fuel requirement: Diesel or waste oil preferred but LP gas will be considered; I also need a few some information on the installation i.e. spacing, building size, maintenance requirements, spare parts backing, PM inspections sheets, the number of employees required to operate the plant once operational etc. Other necessary information include the benefits of using the incinerator system, operating costs, power consumption, operation, waste disposal, PPE requirements, safety information, environmental concerns if any, disadvantages if any, etc. I will like to know your best prices for Grate Combustion Incinerator of sizes of between 700 tons/day to 200 tons/day. Also, state other available incinerators available and the cost of all the accompanying equipment for installation. The incinerating system should have the capacity to supply electricity, less harmful, not so technical to enable semi skilled operators and a few skilled operators, environmentally friendly and also not so expensive to acquire and maintain.